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Boiler Control Systems

SMEC Boiler control panel Retrofit Solutions SMEC system combined with effective on-site commissioning tools makes it a logical choice when replacing your boiler control panel. SMEC Boiler control panel also prepares for future upgrades without high investment costs. We have extensive experience replacing various makers of in-house Boiler automation systems, having a clear, intuitive and advance control system makes it easy to improve operations on your vessel.SMEC Marine Solutions offers a smooth and simple way to replace your existing Aalborg and Mitsubishi boiler control system with the very highest standard in SMEC boiler control.

Our Products and Services Please call +91 9605550001(India)
Email : [email protected]

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Boiler Control System Products

  • Boiler Control System
  • Pressure Switch
  • Pressure Transmitter
  • Valve Positioner
  • PS2 positioner
  • Temperature Transmitter
  • Flame Eye
  • Boiler Control Panel
  • Control Valve
  • Ignator
  • Flame Relay
  • Solenoid Valves
  • Burner Assembly
  • DP Transmitter
  • Compound Regulator
  • Limits Switch
  • Automatic Composting Control
  • 3 Element Drum Level Control
Boiler Control Panel

Boiler Ignator

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Boiler Control Panel

Burner Assembly

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Boiler Control Panel

Control Valve

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Boiler Control Panel

DP Transmitter

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Boiler Control Panel

Flame Eye

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Boiler Control Panel

Pressure Switch

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Boiler Control Panel

Pressure Transmitter

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Boiler Control Panel

PS2 Valve Positioner

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Boiler Control Panel

Solenoid Valve

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Boiler Control Panel

UV Flame Relay

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Boiler Control Panel

Temperature Transmitter

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Boiler Control Panel

Valve Positioner

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Boiler Control Systems

What We Do

SMEC Marine Solutions takes care of the entire retrofit process, from pre inspection and engineering to reclassification and updating your documentation. You can rest assured, knowing that our service experts will handle everything from startto finish. To ensure minimal disturbance of your daily operations, we can perform the retrofit either during your voyage or at a convenient time when your vessel is docked. Our high-quality project management matches the equipment supply to your schedule within 7 days, so that hardly any effort is needed from you. Because SMEC -5BCP comprises Quality modules, its installation is fast and trouble-free.”Boiler Control Systems and Panel Manufacture service provider in India UAE Saudi Arabia, Qatar Bahrain Oman Kuwait and Africa.”

Benefits

  • Quick and easy exchange of Control Panel
  • Delivery time - 6- 7 days
  • Simplified boiler operation with better overview for both panel in one screen
  • Online Fuel monitoring system integrated
  • Advance shore trouble shooting and 10 scanning features
  • Mobile Application for Boiler status
  • Easier connection to ship control and communications systems (coverage for all major bus interface)
  • Upgradable software for easy integration of new features
  • Future-proof expansion options

Tension free operation

SMEC Marine Solutions has the largest global service network for boiler control systems. Our service hubs – which can be reached24/7, 365 days a year-are located in major ports and can organize Field Service assistance as well. We are retrofitting all type of boiler control panels Alfa Laval mission boiler, Mitsubishi etc.

Last year SMEC replaced many Mission OL (Unisab) ,KB5D, and Mitsubishi type, MAC-20B, MAC -25B, MAC -30B, MAC -35B, MAC – 40B,MAC-45B,MAC-50Band MAC-55B

About SMEC

SBCPSBCP is the modern control standard, providing the best in clarity andeaseof use. It offers:

  • Simple and Easy navigation in our monitor
  • Easy boiler operation in both mode
  • Easy control system maintenance
  • Monitoring and control from all HMI
  • Robust PLC-based design
  • Future-proof expansion
  • Real Boiler integrator in the marine industry
  • 24/7 Technical support

Our Boiler Control System Services

  • Boiler control system
  • Industrial boiler control system
  • Marine boiler control system
  • Automatic Boiler control system
  • Steam Boiler Control System
  • Control System Boiler
  • Boiler control panel wiring diagram
  • Honeywell boiler control
  • Boiler automation and control panel
  • Boiler Monitoring and Control System
  • Boiler Controls

To make sure all refit installations are a success we follow a procedure consisting of four steps:

  • Site survey: Our specialist carry out a site survey and prepare a site report. The report includes a suggested system layout, a detailed project milestone plan and a cost analysis. This site report forms the basis fora delivery contract
  • Engineering: The system is carefully tailored to meet customer requirements and is outlined in a design document
  • Installation:The system is installed when the ship is in service or during docking, either by our own team of technicians or the customers own staff under the supervision of our engineer.
  • Commissioning and training: A team of experienced commissioning engineers make sure the system is properly set to work. These engineers also take care of all needed on-board training.

Panel exchange

Our experts note the existing parameters, remove your control system and install and connect the SBCP hardware. They then perform a range of tests to make sure everything is working properly.

Drawings and training

We seeto it that your Drawings is updated -on board and at your technical office, but also in our own central systems. Keeping this information current will simplify any future dispatch of a spare part or service engineer. In addition, we provide SBCP Control training foryour crew if needed.

Other Services / Systems

  • SBCP Installation and Replacement for Boiler
  • ESS Economizer safety control system
  • Ring line pressure /Temp control system
  • Vacuum consider level system replacement
  • COPT- Steam flow control / Safety
  • Auto Fuel Change Over System
  • IGG Control & Monitoring system replacement
  • Smoke / 02 Monitoring System
  • Fuel Control System

Scope of service

SMEC Marine takes responsibility for the entire SBC Pretrofitprocess.This includes:
  • Overview of existing setup Either through pre-inspection or with the assistance of the vessel's crew, our experts assess the current setup (with or without MGO conversions) to eliminate risks and ensure success.
  • Engineering and reclassification Based on the pre-inspection and/or information provided by the vessel's crew, our experts undertake the necessary engineering work. We also manage the Installation of your vessel or vessel series with the upgraded control system.

Extending performance

Our extensive service offers all the services you need to ensure top performance, maximum uptime and operating efficiency from your SMEC-SBCP equipment throughout its life cycle. Our committed team’s expertiseand theavailabilityof spares bring you peaceof mind.

Scope of supply

  • Updated and approved electrical drawings
  • New local panel floor mounted with I/Os and HMI
  • I/0s for power panel(s), EGB, MGO (depending on configuration)
  • PLC and 22 Inch Touch Screen for engine control room
  • Communication cable
  • Remote Display installation
  • Cable pulling and other related cabling
  • Full field devices testing and calibration

Boiler Control System Training

Training

We Provided Boiler Control System Training

Course Code

SA BCST 2023

Course Duration

3 Days

Course Content

Boiler Instrumentation, Boiler Automation, Pressure Valve, Pressure Transmitter, Level Control, Steam Control, Pressure Switch, Flame eye

Classroom Boiler Control System Training

Online / Offline Training Available

FAQ - Frequently Asked Question

Boilers are utilized in many industries to carry out the industrial process. Boiler control is really important so that the proper amount of heat and steam can be maintained in a system. SMEC boiler control system can be utilized to control the pressure level in a boiler. In case the pressure in the boiler is increased more than the set pressure then the energy source to the boiler will be reduced or stopped. SMEC can provide control for different types of boilers. You can control the flow rate of water, fuel-air ratio control, and a lot more by utilizing the SMEC boiler control system.

Several industries require heat energy to do a lot of industrial processes. Unlike commercial boilers, industrial boilers are not used to carry out small tasks and they are big in size too. Steam is utilized in several industrial processes and the requirement of the steam level will vary for different processes. SMEC industrial boiler control system can vary the steam level according to the requirement. Different types of control are required for industrial boilers such as temperature control, drum level and feedwater control, Airflow control, etc. All these can be easily carried out by utilizing the SMEC industrial boiler control system. SMEC can provide control for both hot water boilers and also for steam boilers.

Mostly marine boilers are used in auxiliary ships to provide the steam required for various purposes in a vessel. Steam is utilized to power the pumps, and it is also utilized to heat the oil which is used in the diesel engine. Steam is also utilized for the rotation of the turbine, liquid is heated to receive the steam required for the vessel operations. SMEC marine boiler control system will provide proper water level control in the marine boiler. You will be able to do the Automatic combustion control, feed water level control, Steam PID control, boiler burner control, Steam pressure control, and a lot more by utilizing the SMEC marine boiler control system.

In the industrial plant, the requirement for steam varies from time to time. So to provide the required steam for various purposes automatic boiler control system is required. The automatic boiler control system from SMEC will be really useful to achieve combustion control automatically and thus steam pressure can be easily maintained. Based on the variation in the steam level, it will provide the proper amount of fuel and air. You can increase the safety and quality of your boiler by utilizing the SMEC automatic boiler control system.

Mostly marine boilers are used in auxiliary ships to provide the steam required for various purposes in a vessel. Steam is utilized to power the pumps, and it is also utilized to heat the oil which is used in the diesel engine. Steam is also utilized for the rotation of the turbine, liquid is heated to receive the steam required for the vessel operations. SMEC marine boiler control system will provide proper water level control in the marine boiler. You will be able to do the Automatic combustion control, feed water level control, Steam PID control, boiler burner control, Steam pressure control, and a lot more by utilizing the SMEC marine boiler control system.

  • On/Off control of the boiler system
  • Automatic control of the boiler
  • Precise control of pressure and temperature
  • Based on the requirement we can operate two or more boilers in a sequence
  • Less cost due to less fuel consumption

SMEC provides Boiler control systems for different kinds of vessels and we are also providing boilers for several industries. Our boiler control system is composed of a simple interface and it is really simple to understand all the data regarding the boiler operation. It is composed of online fuel monitoring system and it also has advanced shore troubleshooting and 10 scanning features. We also provide a mobile application to determine the status of the boiler. SMEC boiler control system can be easily connected to the ship control and communication system. This control system has good coverage for all the bus interface systems. Our software is upgradable so that new features can be easily integrated into it.

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India

2nd Floor Kaloor Bus stand Complex Cochin. Ph: +919958873874, +919656227714

USA

1317 Edgewater Dr #2874, Orlando FL 32804 Ph: +14077680955

Singapore

30 Cecil Street,#19-08 Prudential Tower
Singapore – 04971

Dubai

SMEC Marine Solutions LLC, P.O Box: 23 23 04, #181/2, AL Jadaff Dockyard Dubai-UAE.

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